{"id":13267,"date":"2023-11-21T11:05:26","date_gmt":"2023-11-21T03:05:26","guid":{"rendered":"https:\/\/www.jqlaser.com\/?p=13267"},"modified":"2023-11-21T11:05:33","modified_gmt":"2023-11-21T03:05:33","slug":"common-faults-and-solutions-of-cnc-laser-cutting-machines","status":"publish","type":"post","link":"https:\/\/www.jqlaser.com\/tr\/common-faults-and-solutions-of-cnc-laser-cutting-machines\/","title":{"rendered":"CNC lazer kesim makinelerinde s\u0131k kar\u015f\u0131la\u015f\u0131lan hatalar ve \u00e7\u00f6z\u00fcmleri"},"content":{"rendered":"
CNC lazer kesim makinesine genel bak\u0131\u015f <\/h2>\n\n\n\n
Lazer kesim makinesi CNC sistemi, harici optik yol sistemi, su so\u011futma makinesi, kesim sistemi ve lazerden olu\u015fur. Lazer kesim makinesi \u00e7al\u0131\u015f\u0131rken, metal malzemeleri, metal olmayan malzemeleri, kompozit malzemeleri ve organik malzemeleri kesmek i\u00e7in enerji kullan\u0131r. Lazer kesim teknolojisi, h\u0131zl\u0131 i\u015fleme h\u0131z\u0131, malzemelerin \u0131s\u0131nmamas\u0131, metalik olmayan malzemelerin \u0131s\u0131 nedeniyle deforme olmamas\u0131 ve i\u015fleme s\u0131ras\u0131nda daha y\u00fcksek i\u015f verimlili\u011fi gibi bir\u00e7ok avantaja sahiptir.<\/p>\n\n\n\n
CNC lazer kesim makinelerinde s\u0131k kar\u015f\u0131la\u015f\u0131lan hatalar ve \u00e7\u00f6z\u00fcmleri<\/h2>\n\n\n\n
Birincisi, lazer \u00e7\u0131k\u0131\u015f\u0131ndaki hava yolunun hava s\u0131zd\u0131rmazl\u0131\u011f\u0131n\u0131n azalmas\u0131d\u0131r. Hava s\u0131zd\u0131rmazl\u0131\u011f\u0131ndaki azalma nedeniyle, gaz devresine oksijen girmesi sorunu ya\u015fanacakt\u0131r. Daha sonra devredeki lazer de\u015farj t\u00fcp\u00fc gazlar\u0131 sentezleyecek ve karbondioksit ve di\u011fer gazlar\u0131 \u00e7e\u015fitli gazlar halinde sentezleyecektir. \u00c7ok say\u0131da gaz bile\u015feni lazer sal\u0131n\u0131m\u0131n\u0131 ciddi \u015fekilde etkiliyorsa, \u00e7al\u0131\u015ft\u0131rmadan \u00f6nce gaz devresini p\u00fcsk\u00fcrtmek i\u00e7in nitrojen kullan\u0131lmal\u0131 ve birka\u00e7 dakika sonra devreden fazla oksijeni bo\u015faltmak i\u00e7in nitrojen kullan\u0131lmal\u0131d\u0131r. \u0130kincisi, lazer makinesinin uzun s\u00fcreli kullan\u0131m\u0131ndan sonra, Roots pompas\u0131ndaki ya\u011f y\u00fcksek bas\u0131n\u00e7 nedeniyle buharla\u015facak ve ya\u011f elektrot \u00fczerinde adsorbe edilerek elektrot hasar\u0131na neden olacakt\u0131r. \u015eu anda, Roots pompas\u0131n\u0131n s\u0131zd\u0131rmaz olup olmad\u0131\u011f\u0131n\u0131 kontrol edebilir ve elektrodu zaman\u0131nda kontrol edebilirsiniz. elektrot hasar\u0131n\u0131 azaltmak i\u00e7in normaldir. \u00dc\u00e7\u00fcnc\u00fc tip ise lazer \u00e7\u0131k\u0131\u015f penceresinde yabanc\u0131 cisimlerin bulunmas\u0131d\u0131r. Lazer \u00e7\u0131k\u0131\u015f penceresinde yabanc\u0131 cisimler oldu\u011funda, lazer \u00fczerinde siyah noktalar belirecek ve bu da lazer enerjisinde azalmaya neden olacakt\u0131r. Kullan\u0131rken \u00e7\u0131k\u0131\u015f penceresinde yabanc\u0131 cisim olup olmad\u0131\u011f\u0131n\u0131 kontrol etmelisiniz.<\/p>\n\n\n\n
2 Z ekseni takip sistemi ar\u0131zas\u0131<\/h3>\n\n\n\n<\/figure>\n\n\n\n
Birincisi, Z ekseninin \u00e7al\u0131\u015fmas\u0131 s\u0131ras\u0131nda, Z ekseninin \u00e7al\u0131\u015fma y\u00f6r\u00fcngesini engelleyen ve servo sistem ar\u0131zas\u0131na neden olan yabanc\u0131 nesneler olmas\u0131d\u0131r. Kesme makinesini \u00e7al\u0131\u015ft\u0131r\u0131rken, yabanc\u0131 cisimlerin neden oldu\u011fu servo sistem ar\u0131zalar\u0131n\u0131 \u00f6nlemek i\u00e7in i\u015f\u00e7iler Z ekseninin hareket izini kontrol etmelidir. \u0130kincisi, Z ekseni sens\u00f6r\u00fcn\u00fcn ar\u0131zalanmas\u0131 veya ar\u0131zalanarak sens\u00f6r\u00fcn Z eksenini alg\u0131layamamas\u0131na neden olmas\u0131d\u0131r. Personel, \u00e7ok fazla toz veya zay\u0131f temas olup olmad\u0131\u011f\u0131n\u0131 g\u00f6rmek i\u00e7in sens\u00f6r\u00fc kontrol etmelidir. Normalse, iletken veri hatt\u0131n\u0131n hasar g\u00f6r\u00fcp g\u00f6rmedi\u011fini veya zay\u0131f temas olup olmad\u0131\u011f\u0131n\u0131 kontrol edin. Anormalse, veri hatt\u0131n\u0131 de\u011fi\u015ftirin. Normalse, gerilim hatt\u0131n\u0131n normal olup olmad\u0131\u011f\u0131n\u0131 kontrol edin. Dalga bi\u00e7imini kontrol ederken. Normal bir sin\u00fcs dalga formu sens\u00f6r\u00fcn sa\u011flam oldu\u011funu g\u00f6sterir. Alg\u0131lama s\u0131ras\u0131nda d\u00fczensiz bir dalga formu g\u00f6r\u00fcn\u00fcrse, sens\u00f6r \u00e7ipinin k\u0131r\u0131ld\u0131\u011f\u0131n\u0131 kan\u0131tlar. \u00dc\u00e7\u00fcnc\u00fc tip, kesme kafas\u0131n\u0131n a\u011f\u0131rl\u0131\u011f\u0131n\u0131n nispeten y\u00fcksek olmas\u0131 ve i\u015fleme s\u0131ras\u0131nda a\u015f\u0131r\u0131 y\u00fck olu\u015fmas\u0131d\u0131r. Kesme makinesi \u00e7al\u0131\u015f\u0131rken, kesme kafas\u0131n\u0131n a\u011f\u0131rl\u0131\u011f\u0131 Z ekseninin s\u0131n\u0131r\u0131n\u0131 a\u015far ve bu da \u00e7al\u0131\u015fma s\u0131ras\u0131nda a\u015f\u0131r\u0131 y\u00fcklenmeye neden olur. Personel, kesme kafas\u0131n\u0131n a\u011f\u0131rl\u0131\u011f\u0131n\u0131n Z ekseni gerginli\u011fi aral\u0131\u011f\u0131nda oldu\u011fundan emin olmak i\u00e7in kesme kafas\u0131n\u0131n a\u011f\u0131rl\u0131\u011f\u0131n\u0131 hesaplamal\u0131d\u0131r.<\/p>\n\n\n\n
Kullan\u0131m s\u00fcresi artt\u0131k\u00e7a sens\u00f6r \u00e7ekirde\u011fi yuvarlakl\u0131\u011f\u0131n\u0131 kaybedecek ve manyetik alan \u00e7izgileri zarar g\u00f6recektir. Manyetik alan zarar g\u00f6rd\u00fc\u011f\u00fcnde, sens\u00f6r\u00fcn d\u00f6n\u00fc\u015fle birlikte yukar\u0131 ve a\u015fa\u011f\u0131 hareket edece\u011fi a\u00e7\u0131k\u00e7a g\u00f6zlemlenebilir. Bu durumda sens\u00f6r zaman\u0131nda de\u011fi\u015ftirilmelidir. Prob aya\u011f\u0131n\u0131n yukar\u0131 a\u015fa\u011f\u0131 titremesine neden olan ar\u0131za tozun etkisinden de kaynaklanabilir. Prob aya\u011f\u0131 noz\u00fcl \u00fczerinde bulundu\u011fundan, uzun s\u00fcre temizlenmezse, \u00e7ok fazla toz birikecek, bu da prob aya\u011f\u0131 ile noz\u00fcl aras\u0131nda zay\u0131f temasa neden olacak ve prob aya\u011f\u0131 ile noz\u00fclden gelen sinyaller ge\u00e7ecektir. Devredeki aral\u0131kl\u0131 olaylar da prob ayaklar\u0131n\u0131n yukar\u0131 ve a\u015fa\u011f\u0131 titre\u015fmesine neden olacakt\u0131r. Personel, \u00fczerindeki tozu temizlemek i\u00e7in alkol kullanabilir.<\/p>\n\n\n\n
4 Kesme makinesinin otomatik k\u00f6rleme ar\u0131zas\u0131<\/h3>\n\n\n\n
Birincisi s\u0131cakl\u0131\u011f\u0131n etkisinden kaynaklanmaktad\u0131r. S\u0131cakl\u0131\u011f\u0131n etkisi alt\u0131nda, noz\u00fcl ile Z eksenindeki di\u011fer par\u00e7alar aras\u0131ndaki mesafe de\u011fi\u015fir. Lazerin oda\u011f\u0131 i\u015flenen par\u00e7alar\u0131n \u00fczerine d\u00fc\u015femez, bu sadece i\u015f verimlili\u011fini d\u00fc\u015f\u00fcrmekle kalmaz, ayn\u0131 zamanda par\u00e7alar tamamen eritilemez ve kesme makinesinin otomatik olarak bo\u015f kalmas\u0131na neden olur. Personel, verici \u00fczerindeki s\u0131f\u0131rlama d\u00fc\u011fmesini ayarlamal\u0131d\u0131r, bu da otomatik k\u00f6rleme ar\u0131zas\u0131n\u0131 etkili bir \u015fekilde iyile\u015ftirebilir. \u0130kinci tip saf olmayan oksijenden kaynaklan\u0131r. Saf olmayan oksijen yap\u0131 par\u00e7alar\u0131n\u0131 tamamen oksitleyemedi\u011finden ve otomatik k\u00f6rleme ar\u0131zas\u0131na neden oldu\u011fundan, personel oksijen t\u00fcp\u00fcn\u00fcn s\u0131zd\u0131rmaz oldu\u011fundan emin olmak i\u00e7in oksijeni zaman\u0131nda de\u011fi\u015ftirmelidir. \u00dc\u00e7\u00fcnc\u00fcs\u00fc, probun ve i\u015f par\u00e7as\u0131n\u0131n montaj boyutlar\u0131n\u0131n \u00e7ok farkl\u0131 olmas\u0131 ve lazer odak noktas\u0131n\u0131n par\u00e7an\u0131n \u00fczerine d\u00fc\u015fememesi ve otomatik k\u00f6rleme ar\u0131zas\u0131na neden olmas\u0131d\u0131r. Bu durumda, personel probun \u00e7al\u0131\u015fan par\u00e7alar\u0131n\u0131 de\u011fi\u015ftirmelidir. D\u00f6rd\u00fcnc\u00fcs\u00fc, optik yol \u00fczerindeki lensin hasar g\u00f6rmesi ve lazerin odaklanamamas\u0131na neden olmas\u0131d\u0131r. Personel hasarl\u0131 lensi zaman\u0131nda de\u011fi\u015ftirmelidir.<\/p>\n\n\n\n
Birincisi servo sistemin a\u015f\u0131r\u0131 hareket etmesidir. Servo sistem a\u015f\u0131r\u0131 hareket etti\u011finden ve prob d\u00fczeltilemedi\u011finden, i\u015f par\u00e7as\u0131 \u00fczerindeki bas\u0131n\u00e7 artacakt\u0131r. Ayn\u0131 zamanda, uzun s\u00fcreli kullan\u0131m nedeniyle, tezgah \u00fczerindeki ejekt\u00f6r pimlerinin baz\u0131lar\u0131 hasar g\u00f6recek veya k\u0131r\u0131lacak, bu da i\u015f par\u00e7as\u0131n\u0131n deste\u011finin kaybolmas\u0131na neden olacak ve prob ayaklar\u0131n\u0131n getirdi\u011fi bas\u0131nca dayanamayacak, bu da a\u015f\u0131r\u0131 hareketlere neden olacak ve \u0131\u015f\u0131k ar\u0131zas\u0131na neden olacakt\u0131r. Bu durumda, prob ayaklar\u0131 zaman\u0131nda d\u00fczeltilmeli ve bu hatay\u0131 etkili bir \u015fekilde ortadan kald\u0131rmak i\u00e7in tezgah \u00fczerindeki y\u00fcks\u00fck de\u011fi\u015ftirilmelidir. \u0130kincisi, 45\u00b0 dairesel polariz\u00f6r\u00fcn d\u00fczg\u00fcn tak\u0131lmam\u0131\u015f olmas\u0131d\u0131r. Bu genellikle rutin bak\u0131m s\u0131ras\u0131nda kurulum a\u00e7\u0131s\u0131ndaki bir de\u011fi\u015fiklikten kaynaklan\u0131r. Bu de\u011fi\u015fiklik, lazerin optik yol t\u00fcp\u00fcn\u00fcn duvar\u0131 taraf\u0131ndan engellenmesine ve odaklama merce\u011finden ge\u00e7ememesine neden olarak kesme makinesinin ar\u0131zalanmas\u0131na neden olur. Lazerin odaklama merce\u011fine d\u00fczg\u00fcn bir \u015fekilde emilebilmesini sa\u011flamak i\u00e7in dairesel polariz\u00f6r yeniden tak\u0131lmal\u0131d\u0131r. \u00dc\u00e7\u00fcnc\u00fc tip ise \u0131\u015f\u0131k deklan\u015f\u00f6r\u00fc a\u00e7\u0131lmad\u0131\u011f\u0131 i\u00e7in lazerin yay\u0131lamamas\u0131d\u0131r. Personel sadece \u0131\u015f\u0131k kapa\u011f\u0131n\u0131 a\u00e7abilir.<\/p>\n\n\n\n
Birincisi, lazer kesim makinesine ba\u011fl\u0131 g\u00fc\u00e7 kayna\u011f\u0131 voltaj\u0131n\u0131n dengesizli\u011finden kaynaklan\u0131r. Personel, kesme makinesinin g\u00fc\u00e7 kayna\u011f\u0131 voltaj\u0131n\u0131 zaman\u0131nda kontrol etmelidir. \u0130kinci neden, tak\u0131m tezgah\u0131n\u0131 so\u011futmak i\u00e7in kullan\u0131lan s\u0131radan musluk suyunun b\u00fcy\u00fck miktarda kire\u00e7 ve kirlilik i\u00e7ermesidir. Uzun s\u00fcreli kullan\u0131m, kesme makinesinin su yolunda b\u00fcy\u00fck miktarda kire\u00e7 birikmesine ve yetersiz su bas\u0131nc\u0131na neden olur. Personel, tak\u0131m tezgah\u0131 sistemindeki kirecin zay\u0131f su ak\u0131\u015f\u0131na neden olmamas\u0131n\u0131 sa\u011flamak i\u00e7in tak\u0131m tezgah\u0131 so\u011futma sistemini zaman\u0131nda temizlemelidir.<\/p>\n\n\n\n
Sonu\u00e7 <\/h2>\n\n\n\n
G\u00fcn\u00fcm\u00fczde CNC lazer kesim teknolojisi, kesim i\u015flemlerini ger\u00e7ekle\u015ftirmek i\u00e7in tercih edilen yol haline gelmi\u015ftir. Lazer kesim makinesini daha iyi kullanmak ve personelin verimlili\u011fini art\u0131rmak i\u00e7in personelin \u00f6\u011frenmeye ve pratik yapmaya devam etmesi gerekir. CNC lazer kesim makinelerinin kullan\u0131m s\u0131kl\u0131\u011f\u0131 artt\u0131k\u00e7a, bu yayg\u0131n ar\u0131za sorunlar\u0131n\u0131n s\u0131kl\u0131\u011f\u0131 da artacakt\u0131r. Bu makaledeki ar\u0131za sorunlar\u0131n\u0131n a\u00e7\u0131klanmas\u0131 ve ilgili \u00e7\u00f6z\u00fcmlerin analizi yoluyla, CNC lazer kesim makinelerinin kullan\u0131m\u0131 i\u00e7in rehberlik sa\u011flayabilece\u011fini umuyorum. Daha fazla kolayl\u0131k i\u00e7in gelin.<\/p>\n\n\n\n
<\/p>","protected":false},"excerpt":{"rendered":"
Overview of CNC laser cutting machine Laser cutting machine consists of CNC system, external optical path system, water cooling machine, cutting system and laser. When the laser cutting machine is working, it uses energy to cut metal materials, non-metal materials, composite materials, and organic materials. Laser cutting technology has many advantages, such as fast processing […]<\/p>","protected":false},"author":1,"featured_media":9384,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_seopress_robots_primary_cat":"none","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","footnotes":""},"categories":[13],"tags":[],"class_list":["post-13267","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cutting-machine-guide"],"_links":{"self":[{"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/posts\/13267","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/comments?post=13267"}],"version-history":[{"count":1,"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/posts\/13267\/revisions"}],"predecessor-version":[{"id":13270,"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/posts\/13267\/revisions\/13270"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/media\/9384"}],"wp:attachment":[{"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/media?parent=13267"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/categories?post=13267"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.jqlaser.com\/tr\/wp-json\/wp\/v2\/tags?post=13267"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
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